CSA Certified Hydraulic Elevator Oil Cooler

ZZIPCO Oil Cooler

Keep Your Elevators Running While Temperatures Rise.

As an operating brand of Hyperion Solutions, ZZIPCO delivers high-efficiency thermal management engineered specifically for hydraulic elevator systems. The CSA Certified ZZIPCO Oil Cooler reduces operating oil temperatures by up to 40°F, protecting sensitive valve seals, eliminating sluggish leveling, and preventing heat-induced shutdowns.

The Problem vs. The Solution

Over 60% of unplanned hydraulic elevator callbacks trace back to oil degradation and excessive heat. Rising fluid temperatures thin hydraulic oil, accelerate packing wear, cause valve solenoids to drift, and result in erratic floor leveling.

  • The Problem: Heat-stressed power units lead to unexpected shutdowns, costly emergency service calls, shortened component lifespans, and tenant complaints.
  • The Solution: When reservoir oil reaches the pre-set operating limit, the integrated triple screw pump activates automatically, circulating fluid through an industrial radiator to reduce temperatures by up to 40°F.

Performance & Engineering Specifications

Feature / ParameterEngineering Specification PDF
CertificationCSA Certified (cCSAus) for Elevator Safety Standards
Heat Removal Capacity26,100 BTU/hr at 40°F temperature delta
Operational Temperature Range68°F to 150°F (Max oil temp: 150°F)
Pump DesignAluminum triple screw pump (smooth, positive displacement)
Flow Rate & Operating Pressure9 GPM @ 85 PSI
Noise Rating67 dB at 3 ft (quiet machine room operation)
Motor Specifications0.55 HP, single-phase, 110/220V AC, 60Hz
Electrical Circuit Requirement110/220V AC, 1-Phase, dedicated 20 AMP branch circuit[cite: 17]
Fluid Viscosity Compatibility10 – 100 cSt hydraulic oils
Unit Weight & Frame~90 lbs; Heavy-gauge steel construction[cite: 17]

Field Installation & Jobsite Versatility

Engineered for compact machine rooms and fast retrofit work without requiring building chilled-water loops:

  • Flexible Mounting Orientations: Direct mount to power unit reservoir top lid, wall bracket, or floor stand.
  • Clearance Requirements: Maintain a minimum clearance of 1.25″ on the radiator side and 3′ of open space on the fan discharge side.
  • Self-Contained Circulating Loop: Operates independently of elevator car travel and control valves.
  • Installation Checklist: Prime fluid lines with clean oil prior to initial startup to avoid dry pump cycles; install proper inline filtration to maximize screw pump service life[cite: 18].

ZZIPCO

All ZZIPCO oil coolers, replacement radiators, motors, and triple screw pumps are stocked and shipped directly from Hyperion Solutions in Memphis, Tennessee:

  • Direct Ordering & Technical Support: (901) 290-1600 or (901) 244-4222
  • Engineering Submittals & Inquiries: ZZIPCO.Sales@hyperion-solutions.com
  • Operations Facility: 4949 E. Raines Rd., Memphis, TN 38118