Contract & Custom Manufacturing Services

ZZIPCO Contract Manufacturing

ZZIPCO is an operating brand of Hyperion Solutions, providing specialized contract manufacturing, precision component fabrication, and non-proprietary elevator hardware.

Supported by Hyperion’s centralized master facility in Memphis, Tennessee, and dedicated manufacturing operations, ZZIPCO bridges high-precision production with domestic supply chain reliability. Whether engineering complex sub-assemblies, tooling custom OEM components, or handling labor-intensive mechanical builds, we deliver scalable manufacturing solutions designed to lower overhead and meet demanding quality standards.

Contract Manufacturing & Sub-Assembly

We partner with equipment manufacturers, modernization contractors, and industrial OEMs to provide turn-key assembly and packaging services:

  • Mechanical & Electrical Assemblies: Multi-part mechanical sub-assemblies, pre-wired electrical harnesses, and integrated control panels.
  • Printed Circuit Board Assemblies (PCBA): Surface-mount (SMT) and through-hole board assembly, inspection, and circuit testing.
  • Capital Equipment Builds: Heavy-duty equipment assembly built to exact OEM engineering tolerances.
  • Custom Packaging & Kitting: Specialized labeling, custom packaging, and field-ready component kits packed for rapid jobsite installation.

Component Manufacturing Capabilities

Our facilities support extensive raw material processing, precision tooling, and finished component manufacturing:

  • Die Casting & Forging: High-strength aluminum, zinc, and steel structural components.
  • Metal Stamping & Forming: Precision progressive stamping, sheet metal forming, and deep-draw stamping.
  • Machining & Tooling: Multi-axis CNC milling, turning, custom tooling design, and die fabrication.
  • Fabrication & Tube Bending: Structural welding (MIG/TIG), custom tube forming, and sheet metal fabrication.
  • Injection & Rubber Molding: Engineering-grade plastic injection molding, elastomeric bumpers, and custom rubber dampeners.
  • Finishing & Plating: Powder coating, electro-plating, zinc galvanizing, and protective surface treatments.

Industries Served

While vertical transportation and modernization equipment represent our primary focus, our contract manufacturing operations support heavy industrial and commercial equipment sectors across North America:

  • Vertical Transportation & Modernization
  • Transportation & Fleet Systems
  • Capital Equipment & Machinery
  • Automotive & Commercial Vehicles
  • Agriculture & Heavy Equipment
  • Construction & Structural Systems
  • Commercial Printing Equipment
  • Metal Furniture & Architectural Hardware

Engineering & Fulfillment Support

Operating from our centralized campus in Memphis, Tennessee, ZZIPCO and Hyperion Solutions offer comprehensive domestic warehousing, inventory buffering, and technical quality assurance.